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"Points for Successfully Implementing a Production Management System" - Document Available

Explaining the introduction process of a production management system divided into three phases: consideration, implementation, and operation.

The "Production Management System," which leads to improved productivity and business operations, requires proper implementation through correct procedures and effective operation. The currently distributed document "Key Points for Successfully Implementing a Production Management System" clearly explains the flow of implementation divided into three phases: "Consideration," "Implementation," and "Operation," detailing what should be done and points to be careful about. [Contents (Excerpt)] ■ Basic Steps for Successful Implementation of a Production Management System <Consideration Phase> What to do from consideration to system selection and vendor decision <Implementation Phase> Repeated simulations with a highly compatible package <Operation Phase> The final phase of system implementation. Finally, full operation ■ Case Studies Achieving data-driven management through integration with BI dashboards *The document can be viewed via "PDF Download." Please feel free to contact us with any inquiries.

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[Case Study] Visualizing the Production Process from Order to Shipment

The production plan has been streamlined, and the inventory and quality management systems have been significantly strengthened! Here is a case study from Nippon Special Optical Resin Co., Ltd.

At Nippon Special Optical Resin Co., Ltd., a company specializing in plastic optical components, production results have been managed through handwritten work reports by employees until now. However, since the data had not been fully utilized for inventory management and quality control, the company decided to implement a production management system. With the production results entered daily being converted into a database, accurate inventory management has become possible, and the production planning that goes through multiple processes has been streamlined. Additionally, a system has been established to share production schedules and work progress within the company, which has also contributed to enhancing individual employees' awareness of achieving production goals. 【Implemented Systems】 ■ Repetitive and mass production management system "Production Innovation Ryu-jin" ■ Core business system "SMILE BS 2nd Edition Sales" ■ Groupware "Cybozu Office" *For more details, please refer to the PDF document or feel free to contact us.

Company：大塚商会生産管理システム担当
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Production Management System
Other production management systems
Other core systems

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【Case Study】Breaking away from person-dependent operations and significantly improving data reliability.

Introducing the case of Y.D.K. Kyushu Co., Ltd., which achieved improved data accuracy and reduced administrative work time.

We would like to introduce a case study of the implementation of the hybrid production management system "Production Innovation Raijin SMILE V" at YDK Kyushu Co., Ltd., which provides one-stop solutions from the design of production equipment such as semiconductor manufacturing devices to installation work. The company faced challenges in wanting to move away from person-dependent operations that utilized tools like Excel. After the implementation of the system, they were able to break free from traditional person-dependent operations, significantly improve data reliability, and achieve a reduction in administrative work time. 【Implemented Systems】 ■ Production Management System "Production Innovation Raijin SMILE V" ■ Sales Management System "SMILE V Sales" ■ Remote Access Tool "RemoteView" ■ Online Storage "Tayoreeru Dokodemo Cabinet" ■ Security Tool "FortiGate" ■ 3,000 LED Lights *For more details, please refer to the PDF document or feel free to contact us.

Company：大塚商会生産管理システム担当
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[Case Study] Achieving Improved Business Efficiency and Data-Driven Management

Eliminating paper-based aggregation tasks! Introducing a case study of system implementation at Nippon Automatic Control Valve Manufacturing Co., Ltd.

At Nippon Automatic Regulator Manufacturing Co., Ltd., a specialized manufacturer of industrial valves, there were challenges such as "wanting to improve operational efficiency and enhance labor productivity" and "wanting to realize data-driven management." In response, a hybrid system that accommodates both custom and standard production was introduced, fundamentally re-evaluating the existing workflow and establishing a data-driven management foundation. As a result, the waste of double input and double checks that occurred when printing paper forms was eliminated, and paper-based operations were reduced by approximately 40%. Additionally, a reduction in workload equivalent to five personnel was achieved, leading to an annual reduction in fixed costs of about 30 million yen. [Implemented Systems] ■ Hybrid Production Management System "Production Innovation Raijin SMILE V" ■ Application Development Tool "SMILE V Custom AP Builder (CAB)" ■ BI Dashboard "MotionBoard" ■ On-site Recording, Reporting, and Viewing Solution "ConMas i-Reporter" ■ AI Automatic Translation "T-400" *For more details, please refer to the PDF materials or feel free to contact us.

Company：大塚商会生産管理システム担当
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Production Management System
Other production management systems
Development support tools (ICE, emulators, debuggers, etc.)

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[Case Study] Visualization of Equipment Operating Status and Realization of Electronic Field Reports

Introducing a case study of how Takey Manufacturing Co., Ltd. achieved visualization of equipment operation using IoT.

We would like to introduce a case study of the implementation of systems such as "Production Innovation Ryu-jin SMILE V" at Takei Manufacturing Co., Ltd., which specializes in precision machining of commercial vehicle and construction machinery parts. The company faced challenges such as the desire to visualize equipment operating conditions and to digitize on-site reports to enhance searchability. After the system implementation, they achieved a 10% increase in operating rate through the visualization of equipment operating conditions and were able to eliminate paper for 400 types of reports. 【Implemented Systems】 ■ Repetitive and mass production management system "Production Innovation Ryu-jin SMILE V" ■ On-site recording, reporting, and viewing solution "ConMas i-Reporter" ■ BI dashboard "MotionBoard" ■ BI tool and data mining "Dr.Sum" ■ Multifunctional groupware "NI Collabo 360" ■ Sales support "Sales Force Assistant" ■ Quotation creation "Sales Quote Assistant" *For more details, please refer to the PDF document or feel free to contact us.

Company：大塚商会生産管理システム担当
Price：Other

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[Case Study] Achieving Paperless Operations through IoT Integration of Machinery and Production Management

We will introduce a case at Nihon Handa Co., Ltd. where the quantification of experience points clarified areas for improvement!

We would like to introduce a case where Nihon Handa Co., Ltd., which manufactures and sells solder paste and molded solder essential for device manufacturing, has implemented the IoT achievement collection system "Achievement Leader." At the company, production status for the day was input with a time lag during evening overtime or the following day's work. After implementation, for example, regarding setup, production start, occurrence of troubles, and resumption of production after troubles were resolved, all detailed information linked to time could be visualized as numerical data. 【Implemented System】 ■ IoT Achievement Collection System "Achievement Leader" ■ Repetitive and Mass Production Management System "Production Innovation Ryu-jin SMILE V 2nd Edition" *For more details, please refer to the related links or feel free to contact us.

Company：大塚商会生産管理システム担当
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[Case Study] Aiming to Improve Work Efficiency and Strengthen Traceability

Thorough management of plastic raw material blending recipes! Introducing a case study of Eiko Bussan Co., Ltd.

We would like to introduce a case study on the production management system "Production Innovation Blendjin" implemented at Eiko Bussan Co., Ltd., which engages in the sale of plastic raw materials and coloring processing. The company had challenges such as reducing the burden of checking unit prices for product raw materials and strengthening the traceability of delivered products. After the system implementation, it became possible to manage product formulation recipes and register and change unit prices for product raw materials all at once, significantly eliminating the hassle of manual calculations. Searching for formulation recipes has become easier, and the company has also seen benefits in establishing traceability. 【Implemented System】 ■ Formulation-based production management system "Production Innovation Blendjin" and others *For more details, please refer to the PDF document or feel free to contact us.

Company：大塚商会生産管理システム担当
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[Case Study] Significant Improvement in Operational Efficiency through Automation of Routine Tasks

A long-established brewing manufacturer promotes DX and achieves automation and efficiency in operations! Introducing the case study of Marue Soy Sauce Co., Ltd.

We would like to introduce a case study on the production management system "Production Innovation Ryu-jin" implemented at Marue Soy Sauce Co., Ltd., a long-established brewing manufacturer that celebrated its 100th anniversary in 2021. The company has been continuously promoting business improvements through the 'SMILE' series, fully utilizing the development tool (CAB) of 'SMILE' to automate complex routine tasks, significantly reducing the workload. They have established a business foundation that can flexibly respond to systems such as the invoice system. 【Implemented Systems】 Repetitive and mass production management system "Production Innovation Ryu-jin" Core business system "SMILE V 2nd Edition Sales/Accounting/Human Resources and Payroll" Integrated groupware "eValue V 2nd Edition Document Management/Workflow" Development tool "SMILE V 2nd Edition Custom AP Builder (CAB)" *For more details, please refer to the PDF document or feel free to contact us.

Company：大塚商会生産管理システム担当
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Production Management System "Production Innovation Raijin" for the Printing and Binding Machine Manufacturing Industry

Recommended for the printing and binding machine manufacturing industry! A production management system that integrates production and sales, compatible with hybrid repeated and individual production.

"Production Innovation Raijin" is a hybrid production management system that accommodates both "mass production" of standard and regulated products and "custom order production" of individual and special items. It also integrates with the parts list management system "Production Innovation Bom-jin" to achieve true end-to-end collaboration with the design department, resulting in cost reduction, shortened delivery times, and improved production efficiency. 【Flexibly responds to orders that mix standard and custom products】【Achieves seamless integration from design through BOM (Bill of Materials) collaboration】【Allows for tracking of individual costs per project and enables revenue management】【Supports foreign currency transactions with overseas partners】【Reduces customization through integration with development tools】

Company：大塚商会生産管理システム担当
Price：5 million yen-10 million yen

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Production Management System "Production Innovation Raijin" for the Measuring Instrument Manufacturing Industry

Recommended for the measuring instrument manufacturing industry! A production management system that integrates production and sales, compatible with both repetitive and individual production in a hybrid manner.

"Production Innovation Raijin" is a hybrid production management system that accommodates both "mass production" of standard and regulated products and "custom order production" of individual and special items. It also integrates with the parts list management system "Production Innovation Bom-jin," enabling true end-to-end collaboration with the design department, achieving cost reduction, shortened delivery times, and improved production efficiency. 【Flexibly responds to orders that mix standard and custom products】【Realizes end-to-end integration from design through BOM (Bill of Materials) collaboration】【Allows for tracking of individual costs per project, enabling revenue management】【Supports foreign currency transactions with overseas partners】【Reduces customization through development tool integration】

Company：大塚商会生産管理システム担当
Price：5 million yen-10 million yen

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Production Management System for Fabless Manufacturing "Production Innovation Raijin"

Recommended for fabless manufacturing! A production management system that integrates production and sales, supporting hybrid approaches for repetitive and individual production.

"Production Innovation Raijin" is a hybrid production management system that accommodates both "mass production" of standard and regulated products and "custom order production" of individual and special items. It also integrates with the parts list management system "Production Innovation Bom-jin," enabling true end-to-end collaboration with the design department, achieving cost reduction, shortened delivery times, and improved production efficiency. 【Flexible response to orders that mix standard and custom products】【Realization of seamless integration from design through BOM (Bill of Materials) collaboration】【Ability to grasp individual costs for each project, enabling profit management】【Support for foreign currency transactions with overseas partners】【Reduction of customization through development tool integration】

Company：大塚商会生産管理システム担当
Price：5 million yen-10 million yen

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Production Management System for Resin Products "Production Innovation Ryu-jin"

Recommended for the resin product manufacturing industry! A production management system that supports inventory optimization and on-time delivery for manufacturers engaged in mass production processing.

"Production Innovation Ryu-jin" is a production management system specialized for the manufacturing industry, focusing on mass production processing of automotive and electrical components, as well as metals, plastics, and food. Based on information such as internal notifications, forecasts, and confirmed orders, it enables flexible production planning that is resilient to changes, and allows for proper control of inventory, including work-in-progress between processes. 【Features】 ■ Ability to formulate optimal production plans considering inventory and load by process ■ Reduction of product, work-in-progress, and raw material inventory, and improvement of delivery compliance rates ■ Quality improvement through lot tracing and enhanced reliability with customers ■ Reduced customization through integration with development tools *For more details, please request materials or view the PDF data available for download.

Company：大塚商会生産管理システム担当
Price：10 million yen-50 million yen

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Production Management for the Bearing Manufacturing Industry: Production Innovation Ryu-jin

Recommended for the bearing manufacturing industry! A production management system that supports inventory optimization and on-time delivery for manufacturers engaged in mass production processing.

"Production Innovation Ryu-jin" is a production management system specialized for the manufacturing industry, focusing on mass production processing of automotive and electrical components, as well as metals, plastics, and food. Based on information such as internal notifications, forecasts, and confirmed orders, it enables flexible production planning that is resilient to changes, and allows for proper control of inventory, including work-in-progress between processes. 【Features】 ■ Ability to formulate optimal production plans considering inventory and load by process ■ Reduction of product, work-in-progress, and raw material inventory, and improvement of delivery compliance rates ■ Quality improvement and increased reliability with customers through lot tracing ■ Reduced customization through integration with development tools *For more details, please request materials or view the PDF data from the download.

Company：大塚商会生産管理システム担当
Price：10 million yen-50 million yen

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Production Management System for the Sheet Metal Industry "Production Innovation Wun-jin"

Recommended for the sheet metal manufacturing industry! A production management system that condenses only the necessary functions for small-lot production of various types, which can be started in the cloud.

"Production Innovation Wun-jin" is a cloud-based production management system that condenses only the necessary functions for small-lot, multi-variety production, allowing you to start with reduced initial costs. It is not an extravagant production management system, but rather a simple and user-friendly specification that enables easy implementation and operation even for small-scale processing businesses that have found it difficult to adopt systems in the past. 【Features】 ■ No initial costs for servers, allowing you to start immediately with a monthly cloud subscription ■ A simple all-in-one package that integrates production and sales, easy to use ■ No need for cumbersome "master registration," operates without masters ■ Does not include complex "requirements calculation and MRP" that are unnecessary for small-lot, multi-variety production ■ Support from personnel at the support center with expertise in production management systems *For more details, please request materials or view the PDF data available for download.

Company：大塚商会生産管理システム担当
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Production Management System for Lubricating Oil Manufacturing "Production Innovation Blendjin"

Recommended for lubricant manufacturing! A production management system that supports the arrangement, manufacturing, inventory, and quality control using a formulation table (recipe).

"Production Innovation Blendjin" is a production management system designed for manufacturing industries that blend chemical products, food, fragrances, cosmetics, and pharmaceuticals. It provides comprehensive support for material procurement, manufacturing instructions, inventory management of products, materials, and supplies based on formulation tables and recipes, as well as quality management through lot traceability features. 【Features】 ■ Total support for operations from production planning to ordering, production, and sales ■ Flexible production management that accommodates multi-stage formulations ■ Enhanced quality management through lot traceability features and expiration date settings *For more details, please request materials or download the PDF data.